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Tank Maintenance Guide

🧼 Fuel Tank Maintenance Guide

A properly maintained fuel tank ensures maximum performance, safety, and long-term durability. This guide provides best practices for inspecting, cleaning, polishing, and protecting your fuel tank.

πŸ” General Tank Inspection

  • Inspect every 3–6 months for cracks, corrosion, or abrasion.
  • Check weld seams, especially near brackets and fittings.
  • Inspect straps, brackets, and vibration isolators.
  • Look for leaks, fuel odor, or moisture around connections.

πŸ§ͺ Interior Cleaning & Fuel Contamination

Contamination risks: water, rust, microbial growth ("diesel algae")

  1. Drain tank completely.
  2. Add high-alkaline cleaner (Simple Green or sodium tripolyphosphate).
  3. Agitate for 30–60 minutes, rinse thoroughly.
  4. Neutralize with a mild bleach rinse, then rinse again.
  5. Let dry completely before refueling.

πŸ’‘ Tip: Use a diesel biocide to prevent microbial contamination.

✨ Polishing Your Aluminum Tank

  • Use jeweler’s rouge with a 6–8” muslin buffing wheel.
  • Buff small sections and apply polish generously.
  • Remove residue with acetone, lacquer thinner, or baking soda paste.
  • Avoid abrasive pads or steel wool on polished tanks.

πŸ›‘οΈ Preventative Maintenance Tips

  • Check cap seals and vents regularly.
  • Drain sediment or moisture buildup (if accessible).
  • Use fuel stabilizers and biocides during downtime.
  • Maintain proper strap tension and isolation to reduce stress.

πŸ”§ Repairs vs. Replacement

You may be able to repair tanks with:

  • Minor dents or surface corrosion
  • Worn brackets or stripped fittings

Replace your tank if you see:

  • Cracked weld seams or leaking draw tubes
  • Heavy contamination or collapsed baffles
  • Deformation from collision or overpressure

πŸ“„ Protecting Your Warranty

  • Never weld or modify the tank without approval.
  • Use only approved AlumiTank hardware and mounts.
  • Follow installation and maintenance instructions.

View Warranty Details

πŸ“ž Still Have Questions?

Our team is here to help with tank maintenance, troubleshooting, or replacement options.

πŸ“ž 800-652-6630 | βœ‰οΈ sales@alumitank.com

πŸš› AlumiTank – Built Right. Because We Love Truckin’