π§Ό Fuel Tank Maintenance Guide
A properly maintained fuel tank ensures maximum performance, safety, and long-term durability. This guide provides best practices for inspecting, cleaning, polishing, and protecting your fuel tank.
π General Tank Inspection
- Inspect every 3β6 months for cracks, corrosion, or abrasion.
- Check weld seams, especially near brackets and fittings.
- Inspect straps, brackets, and vibration isolators.
- Look for leaks, fuel odor, or moisture around connections.
π§ͺ Interior Cleaning & Fuel Contamination
Contamination risks: water, rust, microbial growth ("diesel algae")
- Drain tank completely.
- Add high-alkaline cleaner (Simple Green or sodium tripolyphosphate).
- Agitate for 30β60 minutes, rinse thoroughly.
- Neutralize with a mild bleach rinse, then rinse again.
- Let dry completely before refueling.
π‘ Tip: Use a diesel biocide to prevent microbial contamination.
β¨ Polishing Your Aluminum Tank
- Use jewelerβs rouge with a 6β8β muslin buffing wheel.
- Buff small sections and apply polish generously.
- Remove residue with acetone, lacquer thinner, or baking soda paste.
- Avoid abrasive pads or steel wool on polished tanks.
π‘οΈ Preventative Maintenance Tips
- Check cap seals and vents regularly.
- Drain sediment or moisture buildup (if accessible).
- Use fuel stabilizers and biocides during downtime.
- Maintain proper strap tension and isolation to reduce stress.
π§ Repairs vs. Replacement
You may be able to repair tanks with:
- Minor dents or surface corrosion
- Worn brackets or stripped fittings
Replace your tank if you see:
- Cracked weld seams or leaking draw tubes
- Heavy contamination or collapsed baffles
- Deformation from collision or overpressure
π Protecting Your Warranty
- Never weld or modify the tank without approval.
- Use only approved AlumiTank hardware and mounts.
- Follow installation and maintenance instructions.
View Warranty Details
π Still Have Questions?
Our team is here to help with tank maintenance, troubleshooting, or replacement options.
π 800-652-6630 | βοΈ sales@alumitank.com
π AlumiTank β Built Right. Because We Love Truckinβ